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TB1193 – Injector replacement- Avoid the underlying risks

Removing injectors appears to be a simple task yet from our experience, many have been caught out and this bad experience has been costly to the workshop and vehicle owner.
Several issues can arise – the engine wont restart, damaging brand new injectors, engine failure caused by a minor fuel leak under the rocker cover. All these and many more can be avoided by watching this video.

This instructional video refers to the following equipment:

Injector Puller Set for Diesel Injectors DM21-1905
Hire – Mechanics Tool Hire
Purchase – OzWide Tools

Diesel Compression Test Kit DM13-145A
Hire – Mechanics Tool Hire
Purchase – OzWide Tools Part number changed to DM11-A2244

Delphi YDT252 Injector well cleaner

Blanking & Dust Cap Kit

HaynesPro WorkshopData


The following technical bulletins may be relevant during CRD Injector removal and replacement:

TB1072 – Leaking Injector washers damage cylinder head. How to rectify

TB1043 – Relearning SCV after injector replacement

TB1058 – When do you replace injectors? Common rail and non CRD

TB1081 – Delphi injectors- Difficult to start after removing fuel pipes


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